Pelican Technical Article: On Board Computer (OBC) Upgrade / Turn Signal Switch Replacement Wayne R. Dempsey
Time: 4 hrs
Tab: $300
Talent:
Tools:
Torx driver set
Applicable Models:
986 Boxster (1997-04)
Parts Required:
Turn signal switch + parts
Hot Tip:
Buy the cruise control switch, it's cheaper
Performance Gain:
Activate on board computer, cruise control
Complementary Modification:
996 gauge cluster upgrade, cruise control installation
This article is one in a series that have been released in conjunction with Wayne's new book, 101 Performance Projects for Your Porsche Boxster. The book contains 312 pages of full color projects detailing everything from performance mods to changing your brake pads. With more than 950+ full-color glossy photos accompanying extensive step-by-step procedures, this book is required reading in any Boxster owner's collection. The book is currently available and in stock now. See The Official Book Website for more details.
Check out some other sample projects from the book:
One of the neat options that was available on the Boxster was the on board computer (OBC). This computer adds additional functionality to your gauge cluster: Range on remaining fuel, outside temperature, speed alert/gong, average fuel consumption, and average speed calculations. Many cars were not equipped with this option, but fortunately the programming and circuits are built into the gauge clusters. To activate the on board computer, all you need to do is to install the turn signal switch with the control stalk, and have the OBC functionality enabled by the Porsche factory programming tool (PST-2 or PIWIS).
The following table shows the list of parts that are required for the on board computer upgrade. All of these hard-to-find parts are easily available for purchase at the 101Projects.com website or PelicanParts.com.
Qty
Part Number
Description
1
999-650-056-40
Connector
1
999-650-057-40
Connector cover
3
000-979-009
Connector wire and pins for stalk (Volkswagen part)
2
000-979-010
Connector wire and pins for cluster (Volkswagen part)
1
996-613-219-10-EWC
Turn signal stalk with cruise control
1
996-613-215-10-EWC
Turn signal stalk without cruise control
1
996-613-509-10-A05
Turn signal cap
1
996-613-507-10-A05
Wiper cap
1
996-613-503-10-A05
On board computer cap
1
996-613-504-10-A05
Cruise control cap
Even if your car doesn't have cruise control and you're not planning on adding it, you might want to consider using this switch instead, as the cost is much cheaper than the one without the cruise control. You can simply purchase the new stalk, and then remove the new OBC stalk portion and then transfer it to your old stalk. The two connector wires are Volkswagen parts that appear to only be available from the dealer. These are probably pretty common repair items though, as my dealer had them in stock on the shelf when I arrived there.
The four-stalk version part number is 996-613-219-10-EWC, and is only currently available in the black mat / satin black finish. The early-style steering wheel switches were a glossy black. The small tabs on each of the stalks can be transferred over to the new stalk, but if they are glossy black, they will not match terribly well. The best option is to order four new tabs in the mat black / satin black finish, as per the part numbers in the table above.
The first step is to assemble your mini wire harness with the connectors and pins that you purchased. Take two of your three connector wires (000-979-009) and cut the two of them in half. Then insert the four wires with pins attached into slots 2 through 5 on the five pin connector 999-650-056-40. Take the remaining connector wire (000-979-009) and cut one of the pins off very close to the pin. Attach a ground eyelet on the end of this wire and then place into slot 1 of the five pin connector. Then snap on the connector cover. Now, cut in half your other two connector wires (000-979-010) and attach each one to the wires that exit from 2 through 5 on the connector. Label each wire with the proper pin number and then tie them together with some small zip ties. See Photo 5 for detailed steps on creating this harness. Be sure not to confuse the five connector wires: they look almost exactly the same to the naked eye, but fit into the different connectors.
Now, disconnect the battery (Pelican Technical Article: Battery Disconnect Switch / Battery Buddy Installation), pull out the steering wheel as far as possible using the lever at the bottom of the steering column, and then remove the steering wheel (Pelican Technical Article: Steering Wheel - 3-Spoke Wheel Upgrade). Disconnect and remove the gauge cluster as described in Pelican Technical Article: 996 Gauge Cluster Upgrade. Remove the steering wheel covers as detailed in Figure 1. Tape the airbag spring so that it doesn't rotate and remove it as per Figure 2. Pull the left and right rear connectors off of the turn signal stalk, mark its position on the steering shaft with a permanent marker, loosen the retaining clamp and remove it from the steering column (Figure 3). Route your new black harness connector alongside the other wires near to the large connector on the left side of the steering column.
Now it's time to plug the wires into one of the connectors that plugs into the back of the instrument cluster (see Photo 6 for instructions). Attach the eyelet to one of the ground screws on the chassis (see inset of Figure 3). Follow the table below for your year Boxster:
Boxster 1997-2000
Connector Pin #2
Gauge Cluster Pin #20
Select Mode Down
Connector Pin #3
Gauge Cluster Pin #21
Speed Alert/Gong
Connector Pin #4
Gauge Cluster Pin #22
Select Mode Forwards
Connector Pin #5
Gauge Cluster Pin #25
Select Mode Backwards
Boxster 2001-2004
Connector Pin #2
Gauge Cluster Pin #23
Select Mode Down
Connector Pin #3
Gauge Cluster Pin #22
Speed Alert/Gong
Connector Pin #4
Gauge Cluster Pin #21
Select Mode Forwards
Connector Pin #5
Gauge Cluster Pin #24
Select Mode Backwards
If you happen to break the electrical connector plugs on the back of your cluster, then you can replace them with connector pieces from Porsche. For the 2001-04 clusters, the kit comes with the three connectors and the all three black insert plugs as well. The part number for this is PNA-721-04-300-020 and costs about $26. For the early-style clusters (1997-00), these connectors are available in a generic repair kit available from Porsche for about $5. This “Porsche Electrical Connector Repair Kit” has a part number of CARTOOL: Nr 96-0-000 or PNA-721-043-600.
With the new pins installed into the gauge connectors, reinstall the gauge cluster. Reinstall the new turn signal switch, and tighten down the clamp that holds it to the steering column. When you install the switch, the top metal surface should be positioned approximately 55mm from the end of the steering shaft. Don't slide it in all the way on the shaft, as this will give you trouble with the proper operation of the turn signal cancelling function. Line up the metal clamp with the knurled section of the steering column when you tighten it. If need be, you can adjust this later on as well.
Reinstall the airbag contact spring and the side covers for the steering column. Install the steering wheel back on the car and reconnect the battery. If your car didn't have the cruise control and on board computer enabled, then you need to make a trip to the Porsche dealer to have them turn on this functionality with the Porsche PST-2 or PIWIS tool (see Figure 7). Once the main computer is reprogrammed, you should have a working on board computer.
Poor Man's Version - Some people who have not wanted to go through the trouble or expense of purchasing the new turn signal stalk have instead installed extra rocker switches into the dash and wired them up to the gauge cluster to gain functionality of the computer without the installation of the expensive stalk. You can use the same wires as above, but instead use two rocker switches (PN: 996-613-980-00) that fit into the spare places in the center dash, to the left of the vents. See Photo 8 for more details.
Really Poor Man's Version: If you don't want to go through the process of installing any of the switches and have a 1997-00 Boxster, you can simply have the dealer turn on the on board computer function in your Boxster's computer. This will bring up the temperature display, although you cannot cycle through any of the other options. Starting in 2001, this no longer works.
Figure 1
After you have removed the steering wheel, you can then remove the equipment that covers the stalk. A- The side surrounds are held on with two small screws. B- the front surround is held on with four screws. If the steering wheel is still attached, then rotate it until you can access the screws. C- Pull off the front cover. D- Remove both the top and bottom steering column covers. E- A few screws hold the upper fascia to the metal part of the dashboard. F- Remove the fascia to expose the steering column.
This photo shows the details involved in removing the air bag contact ring. Be very careful of the fragile plastic tabs on the contact ring: they are very easy to break off, and this piece is about $200 to replace. The red arrow indicates the plastic piece (shown broken here) that is very easy to snap off if you are not careful. The blue arrows show the air bag and horn connectors that need to be disconnected, the orange arrow shows the turn signal switch connectors. Although you can simply loosen the air bag contact ring and leave it installed on the steering column, I recommend removing it completely and putting it aside as it's way too easy to damage it while you're working in that area.
Here's what the steering wheel column looks like with the switch removed. When attaching the new one, you need to clamp it down by tightening the pinch bolt (red arrow). The inset photo in the lower right shows where you need to attach the grounding harness for the new stalk switch.
Shown here is the upgraded turn signal that contains all of the switches and stalks required for both the On Board Computer, and cruise control. If your 2000 and later Boxster didn't originally come with cruise control and you wish to add it, then you should install this turn signal switch. Shown here is the mat black version of the four-stalk switch (part number 996-613-219-10). The small tabs on each of the stalks can be transferred over to the new stalk.
This photo shows the process of creating the small wire harness that connects the on board computer switch stalk to the gauge cluster. A- Shown here is the completed harness, with the ground lead, and three pins that must be mated into the connector that plugs into the gauge cluster. Use small zip ties to join the whole harness together. It's also smart to label each wire (not shown here). B- I prefer to solder all my connections when possible to avoid any of them coming loose in the near future. Wrap each connection with electrical tape of course. C- Here's a close-up of the tiny pin that needs to be inserted into the black connector. Keep in mind that there are two different types of pins, and they both look the same. D- The pins should easily snap into the connector. If they don't, you are probably using the wrong pin and need to grab the other one. I suggest inserting the wires and pins into the connector prior to soldering the connections, just so that you don't have to take the whole harness apart if you find you have made a mistake.
You can open up the connectors and remove the inner portion by squeezing the base of the plug. The inner portion which contains all of the wires and pins will slide out of the side of the connector. Insert your new pin into the appropriate slot. Be aware that there are two different pins used on these wires, a small one and a larger one. The small one will very easily snap into place, the larger one will only snap into place with a lot of force. Make sure that you create your wire harness using the proper pins for this connector. As shown in the photo, I found it useful to label the wires since they were all yellow colored.
When the installation is complete, the computer will not work, unfortunately, until the coding is modified in the instrument cluster using the Porsche factory PST-2 or PIWIS programming tool. This tool is only found at Porsche dealers, and the occasional independent shop like Callas Rennsport in Torrance, CA. Under “Instrument Cluster”, change the coding to show On-board computer to be “present” and save the changes. After this change is made, the on-board computer should function normally. Be sure that your car is not missing the “Option Code” spec, as this will generate errors when you try to update the car with the tool.
The “poor man's” version is a great way to get the functionality of the computer without having to install the stalk. Simply install two rocker switches into the blanks on the left side of the dash, and wire them up to the pins on the back of the cluster. Wire one of the two switches to the pins that control “mode forwards” and “mode backwards”, and the other switch to “select mode down” and “speed gong/alert” (see table in the text). The rocker switches that are available are pretty neat and useful. This one (for footwell lighting, PN: 996-613-980-00) contains two switches (left and right), an internal LED, and an internal light bulb for nighttime illumination. 1- Switch left, 2- Switch right, 3- Nighttime illumination, 4- Common, 5- LED lamp. To use this switch with the OBC, wire pins 2,3,4,5 from the table above to pins 1 and 2 of two different switches, and then connect the green ground wire to pin 4 of both switches.
Comments: Someone recently asked which connector color to use on the later cars?
May 15, 2012
Followup from the Pelican Staff: The early cars use a white connector, the later ones use a grey connector. - Wayne at Pelican Parts
dhr18
Comments: I just purchased a 2003 Boxster S. It did not come with cruise control or the control OBC Upgrade. When looking at the part list it said the cruise control stalk is only for cars with the M659 onboard computer. How do you know if you have this? Also I was reading the post on cruise install and was wondering what is the difference between the two? Thank you for your time.
March 30, 2012
Surfer0114
Comments: I bought the book, but I am having trouble understanding.
Is there a tutorial for the Poor Man's OBC somewhere. I really don't want to remove the steering wheel, and I am clueless as where I tie in my electrical lines.
February 16, 2012
Tvrman
Comments: Hello. This is all very interesting, and something I want to do. As I understand it though, this won't work if you don't have Air Con installed in the car, as this provides the outside air temp? Perhaps this is the option code you mention above ?.....Thanks
January 11, 2012
Chuck
Comments: Hello I have a 2002 Boxster S w/ cruise control. If I buy the part # 996 613 219 10 switch can I just change it out with my original turn signal/ cruise control/wiper switch and get the car reprogrammed for OBC enabled by the dealer ? will this work or do I still need to make the wiring harness connector you show?
December 19, 2011
Followup from the Pelican Staff: Yes, you will need to add the additional wire harness in order to get the OBC to operate correctly. If your car didn't originally come with the OBC option, then the wires are not there to connect to the switch. - Wayne at Pelican Parts
Feldgary
Comments: It is my understanding that this obc upgrade also applies to the 996. Durametric lists the abillity to turn on the obc with their software. Do you agree?
November 13, 2011
Ron
Comments: With the Poor Man's Version does this mean only the instrument cluster needs to be removed, and not any portion of the steering wheel? Also, does this still require creating the miniharness?
October 10, 2011
Followup from the Pelican Staff: Yes, the poor mans' version doesn't require putting the switches on the steering wheel. You still need to wire it into the back of the cluster though. - Wayne at Pelican Parts
andolies
Comments: My modification worked! I have a 1998 Boxster with cruise control. I first tried the poor man's version, and that worked perfectly. I used two foot well switches to get all 4 functions up, down, reset and gong. Hitting the switches while driving takes too much attention, and makes using the functionality is a bit annoying. I'm just about to install the 4 stock part on the steering wheel. Couple of observations.
1. the instructions are perfect
2. the VW wiring parts avoided any problems with pins etc. They just fit
3. Various leds and status lights did not work after putting the gauges back on the first time. It was a simple careless mistake. The black connector behind the gauge was not completely pressed in. Seems that when Porsche had replaced a gauge bulb in the dash, they broke or removed the connector cap that "locks" the black connector to the male connector behind the gauges. I didn't get the connectors snapped to together properly
4. If you have the temperature showing, then your OBC is on!
September 3, 2011
Followup from the Pelican Staff: Great! Thanks for the additional info / feedback. I'm going to copy this over to the forums so that others can see it as well. - Wayne at Pelican Parts
Mike Eley
Comments: I have a 2003 boxster with tiptronic transmission. I installed the turn signal stalk with cruise and on board computer controls. Took my porsche to a porsche dealer to do their programing to make my new options work. The cruise control works great, however they were unable to make the OBC function. They could not find the OBC option on my car in order to turn the option on. Any additional information or help would certainly be appreciated.
August 14, 2011
Followup from the Pelican Staff: Dealers can be so clueless at times! For the early cars, it should be located under the "Coding" section for the Instrument Cluster. I think you also have to make sure that your option code is set properly for the coding to work - some cars were incorrectly set from the factory with the wrong or blank option code (this code says 986 Boxster convertible, for example). I haven't used my PST-2 tool on a 2003 car, but I believe that the option to enable the OBC is there. If not in "Instrument Cluster", then it might be in the coding / programming section of the DME, as in 2003 they went to the MOST system, which is slightly different. I'll copy this question to the boards, and perhaps someone there will have the exact location of where to go in the tool to set this option. - Wayne at Pelican Parts
Designprof
Comments: I have a 1999 Boxster. I was told by my local Porsche dealer that this OBC upgrade will not work on my car because "it wasn't installed". However, I have an outside temp indication below my mph readout so doesn't this mean I have it? Will this upgrade work for me? I don't want to mess around with the electricals unless I am sure. Thanks.
August 11, 2011
Followup from the Pelican Staff: Again, dealers are pretty clueless and often don't know much outside of the scope of what's in the factory manuals. It sounds like a previous owner might have already turned this on in your car to allow you to see the temperature display. - Wayne at Pelican Parts
Jack
Comments: Will it work on a 2004 Boxster 986?
I tried to enable the On-board computer with the PST-2, but nothing showing on the dash e.g. temperature. Do I need to install the stalk or did the Poor man's version before enable the On-board computer?
April 25, 2011
Followup from the Pelican Staff: Yes, it should work with the 2004, but I've heard some of these cars are temperamental when being used with the PST-2 and PIWIS. - Wayne at Pelican Parts
jb99Boxster
Comments: Oh well. I ordered the book 101 things to do with your Boxster. Tried the OBC mod on my 1999 boxster. Now not only does the OBC not function it will not step through the settings the lights on the LED MPH, TEMP, and LED odometer do not WORK!! Wow. First project, first failure.
March 25, 2011
Followup from the Pelican Staff: I'm going to to copy this question to the forums, and we can diagnose the issue there. At first guess, I'm thinking that your connectors are not properly seated in the rear of the gauge cluster. - Wayne at Pelican Parts
Luke
Comments: Will this work on my 2000 Boxster S? That is, enabling the full functionality of the computer? Avg speed, MPG, range to empty, etc. Not just the temperature
July 26, 2010
Followup from the Pelican Staff: Yes, fully applicable to the 2000 Boxster 'S'. - Wayne at Pelican Parts
Check out some other sample projects from the book: