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Pelican Technical Article:
Tire and Wheel Sizing
Wayne R. Dempsey  

 
Time: 4 hours
Tab: $300-$1000
Talent: 
Tools:
Soft socket
Applicable Models:
986 Boxster (1997-04)
987 Boxster (2005-08)
Parts Required:
New tires, valve stems
Hot Tip:
Find a tire shop that will allow you to try fitting certain sizes and types of tires on your car, or find a friend who has a tire/wheel combination you like and borrow them.
Performance Gain:
Good tires can increase your handling and braking significantly
Complementary Modification:
Upgrade to larger wheels
 
  

 This article is one in a series that have been released in conjunction with Wayne's new book, 101 Performance Projects for Your Porsche Boxster.  The book contains 312 pages of full color projects detailing everything from performance mods to changing your brake pads.   With more than 950+ full-color glossy photos accompanying extensive step-by-step procedures, this book is required reading in any Boxster owner's collection. The book is currently available and in stock now. See The Official Book Website for more details.
 

Check out some other sample projects from the book: 

Need to buy parts for this project? Click here to order!
  
     For this project, I polled a number of people on a few Internet chat boards, in an attempt to figure out what the best and most popular combinations of tire and wheel sizes were for the Boxster. I confirmed what is inherently true about almost all hardcore Boxster owners: they love to modify and tweak their cars. Out of all the responses, no two were exactly alike. I've compiled and summarized the feedback here so that you can make an educated decision when equipping your ride.

     Let's talk for a few moments on tires in general. Although you can write volumes on tire sizing and design, we'll try to cover the basics here. Tires are sized using a system that takes into effect the tire's aspect ratio. This aspect ratio is a function of the tire's height with respect to its width. An example of a common European tire size is 195/65R15. The number 195 refers to the width of the tire in millimeters. The second number 65, refers to the height of the tire as a percentage of the width. Therefore 65 percent of 195 would give a tire width of about 127 mm. The letter following the width and length is the tire's maximum speed safety ratings:
 

Q=99 MPH, 160km/h

V=149 MPH, 240km/h

S=112 MPH, 180km/h

W=168 MPH, 270km/h

T=118 MPH, 190km/h

Y=186 MPH, 300km/h

U=124 MPH, 200km/h

Z=149 MPH, 240km/h and over

H=130 MPH, 210km/h

 

 

     Needless to say, a good Z rated tire should be more than adequate for non-suicidal driving! The last number in the tire size is the wheel diameter in inches. In this case, 15 refers to a 15 inch diameter wheel.

     Tread is another important consideration in selecting a tire. You should select your tire based upon what type of driving you are planning on doing. With the Boxster, sometimes it's usually a bit more complicated, because some people don't drive them in all types of weather. With a family sedan located in a snowy environment, an all-weather tire is a natural choice. However, many Boxster owners do not drive their cars in the snow or the rain.

     In an ideal setting, such as on the race track, flat surfaced tires called racing slicks are best because a maximum amount of tire rubber is laid down on the road surface. However, slicks have almost no traction in wet weather. The water has a tendency to get underneath the tire and help hydroplane the car by elevating the wheel onto a wedge of water as it is moving forward.

     The array of choices for tire tread is way beyond the scope of this project. One rule of thumb is to make sure that you purchase a tire that is appropriate for your climate. Using a snow tire or all-weather tire on a Boxster that is rarely driven in the snow will significantly reduce the tires contact patch area and reduce cornering performance on dry roads. However, not equipping your car for bad weather can result in disastrous effects if you are ill equipped during an unforeseen storm. If you drive your car only during the dry summer months, then look for a conventional performance tire with a maximum contact patch area.

     Another important consideration is the tread wear and traction. The tread wear refers to the average number of miles that can be put on the tires before they will need to be replaced. A tread wear indicator of 100 means that the tires should last about 30,000 miles. An indicator mark of 80 means that the tires will last 20% less, or 24,000 miles. Wear will be different for each car, and each driver's personal driving habits, but the various ratings are good for comparisons among different brands and different types of tires. Traction is related to the type of materials used in the tire. The more hard rubber is used in the tire, the longer the tires will last. However, the hard rubber provides much less traction. A rating of ‘A' for traction is best. These tires will grip the road well, but will generally wear out faster than the ‘B' or ‘C' traction rated tires.

     It is important to consider another factor in addition to tread wear when selecting a tire. Most tires have a shelf life based on the rubber's natural process of breaking down and becoming brittle. It doesn't pay to purchase a 30,000 mile tire if you are only going to be putting 3,000 miles a year on your car. After ten years, the rubber may be cracked and deteriorated beyond safe use, even if there is plenty of tread left on the wheel. This is also an important consideration if you are purchasing a car that has been in storage, or sparsely driven for many years. Although the tires may have plenty of tread on them, they may actually be dried out and ready to fail. If the tires develop cracks in the sidewalls from aging, they can blow out when heated up from driving. A blowout is a very bad situation, and can cause you to lose control of your car very quickly.

     So, what tires and wheels can you fit on your Boxster? It all depends upon the wheel design, offset, and which tires you prefer to run on your car. With so many different combinations out there, it's impossible to fully document them in a mere few pages. I did create a wheel collage (opposite page) that you can use for ideas on which wheels to mount on your car. This array was assembled from photos of Boxsters and 996 Carreras I took at various meets and club events over a period of three years.

     Expanding the pool of options, you can also use spacers to accommodate different wheels that weren't originally designed for your car. I recommend the use of hub-centric spacers, which are located on the hub by a machined center hole. This is opposed to the lug-centric spacers that are located by the position of the lug nuts alone (see Photo 6 of Pelican Technical Article: Big Brake Kit Upgrade).

     With some older cars, the tire sizes that you can fit on the car may depend upon the condition of the car. Sometimes the chassis are perfectly balanced from left to right, and sometimes they are slightly off from being in an accident, or simply from body sag. It's best to find a tire shop that will allow you to try out several tires on your car in order to find the best fit. Go in the afternoon on a slow day and talk with your tire salesman to see if he will let you size the tires on your car. If he won't then go to a different shop: there are plenty of them out there willing to cater to you, especially if you are going to shell out some money for high performance tires.

     If you want to go with larger diameter wheels on the Boxster, the best combination for 18” wheels would probably be 225/40/R18 in the front and 265/35/R18 in the rear. Moving up to 19” wheels, you would probably want to run 225/35/R19 on the front and 265/30/R19 on the rear. Different tires will look and perform differently with various wheels, so the best option is to consult with a good tire shop for their recommendations. You can fit 20” wheels to a Boxster, but at that point, the tire thickness is so small that the ride and handling suffers quite a bit. I don't recommend installing anything greater than 19” wheels. I currently run Genuine Porsche 18” Sport Design wheels manufactured for Porsche by BBS, on the project Boxster for this book. It's also important to note that Porsche has released a Technical Service Bulletin warning against putting 18” wheels on 1997 Boxsters because the early chassis aren't as reinforced as the 1998 and later cars.

     With the wider wheels, the options for the installation of tires grow exponentially. The type of offset used on the wheel and the tire size will affect whether it will fit or not. The offset of a wheel is the distance of the center of the wheel from the edge of the mounting flange on the hub. Different wheels with varying offsets will affect tire sizing considerably, so make sure that you know which types of wheels and offsets you have before you attempt to mount tires to them. It's also important to keep in mind that Porsche made very similar looking wheels for the Boxster and the 996 Carrera, with the only major difference being the offset of the wheel. If you're buying used wheels, be sure that you purchase ones with the correct offset for the Boxster.

     So after reading this project are you still confused? You should be, and rightly so. It would appear that there is a never-ending amount of options for tire sizing. The best way to figure out what type of tires to place on your car is to inquire around. Check on the Internet at the various technical bulletin boards, like the one at PelicanParts.com. I'm also fond of the TireRack.com website: they have useful tools there for determining the right wheel / tire combinations that will fit on your car. Regardless, you will find that everyone will have an opinion to share, and a wheel/tire option that they have tried on their car.

No matter which wheels you buy, you're going to want to make sure that you protect your investment with a set of wheel locks.
Figure 1
No matter which wheels you buy, you're going to want to make sure that you protect your investment with a set of wheel locks. The factory ones available from Porsche look pretty terrible though and I don't necessarily recommend them. Booth Designs makes an aftermarket set of locks and polished studs that are of extremely high quality and really look like they should be on your Boxster (available from PelicanParts.com).
Large Image | Extra-Large Image
This photo shows how the aspect ratio of the tire changes with the change in wheel size.
Figure 2
This photo shows how the aspect ratio of the tire changes with the change in wheel size. In general, you do not want the outer circumference of the wheel to change: this will affect handling and also change your speedometer readings. So, when you go with a larger wheel, you must go with a lower profile tire. The lower profile tire results in less of an air pocket under the car, and this typically reduces the ride comfort. This photo shows some examples of three rear wheel options for the Boxster. It is generally my recommendation to run 18” wheels for the best combination of looks, performance, and ride.
Large Image | Extra-Large Image
The upgraded, polished lug nuts really look great on the Boxster.
Figure 3
The upgraded, polished lug nuts really look great on the Boxster. If you use them, be sure to use what is known as a “soft socket” (also available from PelicanParts.com). This special socket has a softer inner liner that will allow you to install your lugs without damaging them. If your center caps are looking aged, then you can try removing them and sanding them with some fine grit sand paper. The outer plastic covering on the crests gets old and cloudy after many years, and a few minutes of sanding can improve the overall appearance tremendously.
Large Image | Extra-Large Image

Figure
Here's a collage that I created from photos I took at the many events that I have attended over the past few years.  Hopefully, this can give you some ideas when you're looking for a new set of wheels for your Boxster.
Large Image | Extra-Large Image
See Bonus Photos
Bonus Photos
Looking for more photos? Click to see bonus pictures for this project.
Need to buy parts for this project? Click here to order!
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Comments and Suggestions:
DougComments: I am looking for 18" track tires for a 2005 Boxster S, will be mounted on 18x8, 18x10 BBS wheels. I have run Michelin Sport cups for several years on a 911, but cannot find stock size in any track tires for the Boxster. I really don't want to go back to a street tire, any suggestions?
March 19, 2012
JohnComments: I bought a 2002 Boxster recently. Front wheel is 235/35ZR19 whereas rear wheel is 275/30ZR19. Are these wheels OK? They certainly look good but they also look a bit oversize!
March 17, 2012
Leeds93Comments: Can I fit 265 40 18 on rear of my boxster 2.5 1997...

Will it affect the handling etc

Tony
January 21, 2012
dmpowerComments: I'm about to buy used and long distance a pair of 8x17 Fikse wheels for my 2000 Boxster S track car. The seller says the offset is 43mm, as estimated over the phone by someone at Fikse. The wheels are not made anymore and are off a 1996 Carrera narrow body. Concern has been expressed by my shop that the offset may be too small. Does anyone know if these wheels will work on my car? At the moment they are mounted with used Hoozier R6s.
November 30, 2011
 Followup from the Pelican Staff: In general, the wheels that are made for the 996 Carrera will *not* fit the Boxster without some modifications, spacers, or rolling out the fenders. I'm not sure about aftermarket wheels, but I would probably tend to avoid the ones made for the Carrera, and try to find ones with the proper offset for the Boxster. This goes for Genuine / OEM wheels as well. - Wayne at Pelican Parts  
UncldueyComments: I am looking at a set of 18" Carrera Sport Design for my 02 Boxster S. 10" rears and 7.5 front. Do you know which spacer and do you sell them? Do I need longer lug bolts front and rear? I currently have the 17" Twist with 55 offset front and 50 rear if that matters.
June 27, 2011
 Followup from the Pelican Staff: As far as I know, there are no spacers that will allow 996 wheels to fit the Boxster - they are just too wide. I suppose that you can change the wheel offset by machining the wheel, but I would not recommend that, as it would probably compromise the safety of the wheel. There are plenty of properly-sized Boxster wheels out there - I would look for the ones manufactured specifically for the Boxster. - Wayne at Pelican Parts
ChasComments: Can I fit 235/40/19 front and 285/40/19 tires rear on my 2006 carerra 2 without experiencing handling and rubbing issues? I like the looks of a 19" wheel, but don't like the low tire profile. Thanks!
April 12, 2011
 Followup from the Pelican Staff: Different tire manufacturers have different sizes of tires, even if they have the same spec (i.e. one brand of the same size tire may fit differently than another brand of the same sized tire). The sizes you mention *should* fit - the 19" wheel uses a lower profile tire to keep the outer circumference of the wheel the same. I had 19" wheels on my 996, but I took them off and put back 18" wheels on, as I didn't like the low profile going that thin, and I also didn't really like the looks. - Wayne at Pelican Parts
JamesComments: I just purchased a 2002 porsche boxster with it original michellin pilot sport tires that need replacing. I drive fast but not very aggressive. Do the tires have to be specifically replaced with a Porsche N specification tire or will any well branded performance Z rated tire work as well?
March 7, 2011
 Followup from the Pelican Staff: Z rated tires can be used at speeds in excess of 149 mph. I don't think most people will be traveling at those speeds, so the Z-rated tires should be more than adequate. - Wayne at Pelican Parts
greggComments: read you 2005 Boxster tire sizing article... i am replacing tires and found few options available in the exact size of 235/40/18-front, 265/40/18-rear. several tires, such as Bridgestone, BFG, even Mich have suggested sizes such as 275/35/18 on rear and 225 or 235/40/19 -front. in your experience do you think i will have a clearance problem if I use the 275 size on the rear ??? thanks
July 12, 2010
 Followup from the Pelican Staff: Tire sizing is not an exact science - the same sized tire from two different manufacturers will often fit completely differently. I would find a tire shop that will allow you to "try on" the 275s on the lift. I have no experience running the 275s, but I would think they might fit on some cars. Each car is different too, and sometimes the left/right tolerances in the fenders is not exact. I.E. the extra wide tire may fit on one side but not on the other. Hope this helps, - Wayne at Pelican Parts
imiComments: Once you replace the wheels I upgraded from the factory 17" to a nice Porsche compliant 18" with approved spacers for the rear, how to program the tiptronic ECU to correctly report the right speed on the speedometer?
June 7, 2010
 Followup from the Pelican Staff: Putting slightly bigger wheels on a Porsche is different than putting them on a 4WD truck. When you put them on a truck, your outer diameter changes (usually accompanied by a lift kit or something like that), and then your speedometer is off. When you update from 17 to 18-inch wheels on a Boxster or 996, you are going to use a thinner profile tire, so that your outer diameter is the same. Hence, your wheels turn at the same speed, and you don't need to adjust / alter your speedometer. - Wayne at Pelican Parts

Check out some other sample projects from the book: 

 

Got more questions?  Join us in our Boxster / Cayman Technical Forum Message Board or our Carrera 996 / 997 Technical Forum Message Board and ask a question to one of our many automotive experts.

Or, see what other questions readers have asked about this article...
 Applies to: 1997 Boxster, 1998 Boxster, 1999 Boxster, 2000 Boxster, 2001 Boxster, 2002 Boxster, 2003 Boxster, 2004 Boxster, 2005 Boxster, 2006 Boxster, 2007 Boxster, 2008 Boxster, 1999 Carrera, 1999 996, 2000 Carrera, 2000 996, 2001 Carrera, 2001 996, 2002 Carrera, 2002 996, 2003 Carrera, 2003 996, 2004 Carrera, 2004 996, 2005 Carrera, 2005 997, 2006 Carrera, 2006 997, 2007 Carrera, 2007 996, 2008 Carrera, 2008 997
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