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HomeTech Articles > 911 Suspension Spotting Guide

Pelican Technical Article:

911 Suspension Spotting Guide

Thomas C Gould &


[Click on Photo]

Figure
Figure 1:
914-6 Front Suspension with 'A' Calipers

Figure
Figure 2:
914-6 Front Suspension with 'A' Calipers

Figure
Figure 3:
911SC Front Strut

Figure
Figure 4:
911SC 'A' Caliper

Figure
Figure 5:
911SC 'A' Caliper

Identifying 911 front brakes and strut assemblies:

Front Struts:

   Boge strut housings were standard equipment, and are the most common found on the 911. They are black (sometimes gray) in color, and used a standard hydraulic shock insert. The advantage of a Boge strut is that you can replace the shock insert with either Boge, Koni, Bilstein, KYB, or your favorite brand shock insert.

   Koni strut housings were optional equipment on 911s through 77, and are identified by their red/orange color. Most Koni shock inserts were originally hydraulic, capable of being adjusted firmer or softer by removing the shock and manually adjusting the setting. Newer Koni replacement inserts are gas shocks with adjustment made by turning a knob at the top of the shock (taking only a few seconds to change the firmness).

   Koni struts can only use a Koni shock insert.

   Bilstein strut assemblies were optional equipment on the 911, and standard equipment on the 911 Turbo. They are identified by their green (sometimes yellow) color. Bilstein struts can only use Bilstein shock inserts.

Front Brakes:

   M calipers. Stock, steel calipers for 911’s through 75. Caliper mounting bolt spacing on strut is about 3 inches.  Figure 1 and Figure 2 show 'M' calipers installed on a car.

   S calipers. Aluminum, larger calipers used on 911S and ‘S’ option cars through 77. Mounting bolt spacing on strut is about 3.5 inches. Cannot be put on ‘M’ caliper front end. Can be used on A caliper front end.

   A calipers. Stock, steel calipers used on 75-83 911. Mounting bolt spacing on strut is about 3.5 inches (same as ‘S’ caliper).   Carrera calipers were used on 911’s from 84-89, and accomodate a brake pad wear sensor.  Figure 3, Figure 4, and Figure 5 show 'A' calipers from a 911SC front suspension.

   All 911s through 89 used the same size front torsion bar (19mm). Note: The 914 torsion bar and the 911 torsion bars are not interchangeable, as the number of splines on the bar are different.

911 Rear Shocks and brakes:

     Can usually be identified by color, although the brand is usually stamped on the lower section of the shock.

     Black or gray: Boge

     Green or yellow: Bilstein

     Red/orange: Koni

     White: KYB

  Rear calipers were the same for 911’s from 69-83 (‘M’ type)

  Rear calipers on 911’s 84-89 were Carrera type

Comments and Suggestions:
GaryComments: What does 220/100 valving on the Bilstein RSR struts mean?
November 15, 2011
bkcarreraComments: I am replacing front inserts koni on my '86 Carrera - Boge original.
I thought the shaft the top nut goes on would be held with an allen wrench - it appears to be round - how do I loosen the nut????
August 18, 2011
TonyKComments: My 1975 911 is riding very rough. Seems like the whole car is banging on moderately bumpy roads and I don't recall this behavior from the car years ago. The shocks seem very stiff; maybe too stiff. Do shocks 'lock up'? I've seen other cars bouncing up and down when their shocks fail, but I'm having the opposite problem. Do springs stiffen up this badly? I want my car to ride the way it should. I used to have low profile tires, but the ride was really rough, so now I have the stock tire profile.
June 1, 2011
JohnComments: Thanks again Wayne for the quick advice.
December 14, 2010
JohnComments: Wayne,
Thanks for the quick over night response to my question regarding 1991 Turbo 911 965.
Alignment is fine, no unusual tire wear or issues. The front suspension does not always REBOUND, on the left side only. This is not a constant problem but an intermittent one. After driving that involves hard, right hand turns and bumps the suspension will return to normal. When the left suspension is loaded up, clearance at the front air dam is only 1.5" and when it Rebounds it is 4" in the normal state. Set up is the original, stock Boge coil over system and the spring appears normal not broken or unseated and the shock is not leaking and offers normal resistance when pushed down.
December 13, 2010
 Followup from the Pelican Staff: Hmm, in that case, I would probably change the springs and the shocks on both sides of the car. I would suspect that maybe the left hand side spring is getting weak and perhaps worn out. - Wayne at Pelican Parts
JohnComments: 1991 Porsche 911 Turbo, 3.3L. 96K miles. Shocks are not leaking and feel firm. Something on drivers side, front suspension is loading up and does not allow L-F wheel to resume normal position. This corrects itself after driving on rough surface. Is this an A-arm issue?
December 12, 2010
 Followup from the Pelican Staff: I typically like to try to solve problems like these with the cheapest solutions first. In this case, I would recommend having the alignment checked, and also take a close look at the tires and/or the tire wear for some unusual patterns. - Wayne at Pelican Parts
TheGugComments: Is there any way at all to install KYBs when Konis were ther original equip. ? The price point for the KYBs is much friendlier than the Konis.
July 10, 2010
 Followup from the Pelican Staff: Sure, yes, the KYB shocks are pretty good, cheap alternatives to the OEM units. They probably won't last as long though. - Wayne at Pelican Parts

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