Guest Technical Article: Installing 911 Carrera Chain TensionersBob Tindel btindel@gte.net Here is a brief checklist from Bob Tindel regarding the installation of the Carrera chain tensioners on the 911 motor. For more information, including full color photos, keep checking back for an upcoming Pelican Technical Article on the entire process.
Chain Tensioners - Carrera upgrade IMHO, the only way to go with tensioners is to update to the pressure-fed "Carrera" type. You can do it with the engine in the car. It took me about six hours, but I'm slow, and I clean/inspect other things "while I'm in there". Here is the procedure I used: 1. Set cylinder #1 at TDC 2. Drain sump 3. Put rear of car on jackstands 4. Drain oil tank 5. Remove muffler (good idea to soak fasteners with penetrating oil first) 6. Remove oil filter 7. Remove AC compressor (Disconnect the AC clutch power wire, but don't disconnect the AC hoses-just remove the air cleaner and put the compressor on an old towel on the air box, where it will be out of the way) 8. Remove compressor bracket 9. Remove air hoses 10. Remove distributor (note where rotor is pointing so you can put it back in correctly) 11. Remove rear engine tin (covers area above muffler) 12. Remove cam chain covers (you may have to use a putty knife to separate them-be careful not to nick the engine cases) 13. Secure cam chains (use sturdy, soft copper wire, blocks of wood, whatever, just make sure that the chains don't go slack) 14. Remove tensioners (you may have to pry a little-just be careful what you pry against) 15. Install new tensioners (make sure to put the small rubber O-rings on the tensioners where they pass through the covers) 16. Replace cam chain covers 17. Install new oil lines 18. Install oil line braces 19. Replace tin (you will need to cut a little notch to clear the passenger side tensioner oil line-I used a Dremel tool with a cut-off wheel) 20. Reinstall air hoses 21. Reinstall AC bracket and compressor (ensure that the AC clutch power wire is reconnected) 22. Reinstall distributor 23. Replace oil filter 24. Reinstall muffler 25. Lower car 26. Refill oil tank 27. Start engine, check for leaks 28. Treat yourself to your favorite adult beverage--you just saved about $500 labor. There is also a good article on this by our esteemed Alan Caldwell in Volume 7, page 57, of Up-Fixin'. Bob Tindel btindel@gte.net |
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