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Pelican Technical Article: E36 Climate Control Repair

Pelican Guest Technical Article
Permission to publish this article is provided generously by
Russell Henning

Difficulty Level: 3
Difficulty scale: Adding air to your tires is level one
Rebuilding a BMW Motor is level ten

   
 Is your E36 climate control display dark? Do buttons lighten up and darken randomly, with button illumination apparently unrelated to what the heater and A/C are actually doing at the moment? Does it turn off and reset itself randomly?

You could spend hundreds of dollars on a new or used unit. You could send it out and have somebody repair it. Or fix it yourself in about an hour for just a few dollars! I made this repair on my E36 more than 5 years ago and it is still working fine.

Parts and tools needed:

  • Capacitor. The original capacitor is 0.47 uF. However, because It is being used as a filter, people who seem to know a lot more than me say that the size does not really matter, and it doesn't even matter if you put a polar capacitor in backwards. I used a 1.0 uF capacitor in both my E36s because that was what the local Radio Shack had on hand. The first one was ceramic. The second one was tantalum. Both were polar. From what I read, tantalum capacitors are better. The first repair is still working fine 5 years later.
  • Desoldering braid. It is important to soak up all the solder that is holding in the current capacitor. If you don't, the molten solder will go down into the hole in the circuit board as you pull the old capacitor off, and you will have a heck of a time clearing that hole so you can insert the new wire.
  • Soldering pencil (no more than 30W).
  • Fine electrical solder.
  • Small flat blade screwdriver.
  • Exacto knife or razor blade.
  • Wire cutters
  • Needle nosed pliers.

 

Step 1:

Locate your climate control unit in the dash.  If you drive an E36, it should look exactly like this.  If you have the manual control type with the knobs, and it does not look like this, these instructions will not help you.

(Pelican Note: When working on your car's electronics, it is a wise idea to first disconnect the battery)

 

Step 2:

If your car has a multifunction display, remove all the junk from the storage compartment beneath it.  Now stick your fingers up through the hole in the top of that compartment and pull out your multifunction display.

 

There are bumps on the sides, top, and bottom of the multifunction display that keep it in place.  You may find it easier to remove if you insert a flat blade to help them snap out of their recesses.

 

Also, the flat blade keeps the edge of the vinyl dash cover from catching on the display and tearing loose from the dash as you pull the display out.

 

Just let the multifunction display hang by its wires.  If any of those four bulbs across the top that illuminate the display and clock are burned out, now would be a good time to replace them.  Find the bulbs here in the Pelican catalog.

 

Step 3:

The climate control unit snaps out just like the multifunction display did.

 

Release the latch on the main plug.  The smaller (black) plug just pulls straight out.

 

Step 4:

Remove the two screws that secure the fan.  Either a phillips or straight blade screwdriver works on these screws, but a small straight blade works better.  A little canned air cleaned out all the accumulated dust.

 

Step 5:

As with the screws that secure the fan, the four screws that secure the face plate are most easily removed with a small straight blade screwdriver.

 

Step 6:

Remove the face plate.  This side unsnaps with a little help from the small screwdriver.

 

Squeeze the release on the other side with needle-nosed pliers.

 

Step 7:

With the face plate off, the front circuit board snaps out easily.  Let it dangle by its wires. (Pelican Note: when handling circuit boards, it's always a good idea to ground yourself to prevent static electricity from damaging the board)

 

Step 8:

Pull out the circuit board.  The circuit board is held in place by a tabs on each end of the board that sticks out from the circuit board and fits into rectangular holes in the plastic case.  How you get it free is up to you.  Just be careful not to bend the circuit board, as it might crack.

 

Step 9:

Once the tabs are free from their holes, you can pull the board, or push it from the rear using the holes in the back of the case.

 

The red arrow points to the 0.47 uF capacitor that has failed and must be replaced.

 

Step 10:

Scrape off the varnish.  There is varnish on both sides of the board.  The capacitor will be easier to break loose if you scrape the varnish from this side, and you MUST scrape the varnish from the contacts on the back side so you can desolder them.

 

This picture shows the old blue 0.47 uF capacitor and new gold 1 uF tantalum capacitor.  On the board, the two holes that look silver, just to the left of that tiny surface mount resistor, are the solder contacts for the cap.  I did not desolder these as cleanly I should have.  

This tantalum cap appears to use the same convention as an LED (long lead is positive).  

If you are using a polar capacitor like this one, I have read that the positive side is the side closest to the edge of the board.  

 

Step 11:

Push the leads from the new capacitor through the holes and solder them neatly.  Then trim off the excess lead.

 

Completed!

Here is the finished product - my brand new tantalum capacitor soldered in where the original capacitor used to be. 

Now put everything back where you found it.  This is one of the few jobs where things go back together a lot easier than they came apart.  I hope that your heater and air conditioner work now.  Mine do.

 

 

       Well, there you have it - it's really not too difficult at all.  If you would like to see more technical articles like this one, please continue to support Pelican Parts with all your parts needs.  If you like what you see here, then please visit our online BMW catalog and help support the collection and creating of new and informative technical articles like this one.  Your continued support directly affects the expansion and existence of this site and technical articles like this one.  As always, if you have any questions or comments about this helpful article, please drop us a line.

Cheers! 

Comments and Suggestions:
canamComments: Thanks for the write up. Following the lead from a few others rather than replacing the cap I scraped the resin from the caps solder points and re-soldered them. The climate control works again. Those types of caps usually last for a lot longer than 15 years, I am wondering since this is a common problem if maybe the solder joints on that capacitor were bad from the factory.
May 23, 2012
ApostolosComments: Many thanks! It works
May 17, 2012
Tom W.Comments: Great article instructions & pics. Bought a soldering iron new tool to learn and followed the steps, so far so good. My '99 323iS climate control computer is working fine. Took me about 2 hrs b/c I re-read the instructions and could have used a "micro" soldering iron.
May 17, 2012
___KEVIN___Comments: Quote from the dealer - $1,000.00. Tools and parts from Radio shack - 23.88. Total savings 976.12. Thank you for the tutorial.
May 16, 2012
tctrottComments: Hi, thanks for the tutorial! Bought materials and new capacitor for $25 from the Shack and it works perfectly. My mechanic wanted almost $700 for parts and labor.
May 12, 2012
__CLiFF__Comments: I have just soldered the 0.47uF cap on the board, and so far so good. Only thing is: Didn't find polyester or tantalum cap on my city, so eletrolitic it is ! Greetings from Brazil
May 8, 2012
JeffComments: Thanks for the guide! I followed all the steps and was able to get everything done in about 30 minutes. Works perfectly!
April 28, 2012
PlannbeeComments: that worked perfect!!! wow! i have control again. its been like that for about 2 years till i ran across your blog. thanks a great deal. I used a 1.0uf thats all radio shack had and it worked! I'm in florida and its starting to get humid and hot i needed this to work quick fast and a hurry!
March 23, 2012
alex&rComments: Hi,according to me there are 3 things that may be broken.First-the motor blowerif there is a noise from it,second-the final stage unitmine stopped work without any symptomsand third-capacitor.
January 5, 2012
fxtrtComments: Mine turns on randomly after I turn it off. Will have to try this. For Rhys, electrolytic capacitors are polarized, and it DOES matter if they are installed with the striped side to ground. ceramic capacitors can go in either way. The board, as well as components, can get damaged when soldering/desoldering, and excessive heat can even lift the traces off the board.
December 15, 2011
SteveComments: This worked perfectly for me, I did use a 100v .470 non polar cap from Jaycar. There was also corrosion on the attached board around the ribbon cable area. I also sealed the disturbed areas with epoxy. Thanks for your time and effort.
November 23, 2011
rhysComments: I have done the instructions step by step but unfortunately still not working. This is the first time I have used a soldering iron. I have used the tip of the soldering iron to clear the two holes. I have used electrolytic radial capacitor0.47uf 50vand located the negative leg towards the middle of tha board. Does the board get damage when desoldering the holes. Please reply. Thank you.
November 10, 2011
DarrenComments: Fantastic. Followed the steps helpful with the photos.
Used polar capacitor with +ve side to edge of board.
Unit works again.
Thanks
August 22, 2011
tylerComments: i did everything step by step. when i was done i plugged my unit back in and voila.. nothing. Any suggestions?
August 20, 2011
Andrι PhillipsComments: Hi,
was wondering if u can get me a second hand one, as I lost mine so I cant repair it :
Im based in Portugal and am desperate to find a new/second hand one, but its been quite dificult...
May 24, 2011
  

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