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Pelican Technical Article:

BMW Camshaft Position
Sensor Replacement

Wayne R. Dempsey

Difficulty Level: 5
Difficulty scale: Adding air to your tires is level one
Rebuilding a BMW Motor is level ten

 This article is one in a series that have been released in conjunction with Wayne's new book, 101 Performance Projects for Your BMW 3 Series.  The book contains 272 pages of full color projects detailing everything from performance mods to timing the camshafts.   With more than 650+ full-color glossy photos accompanying extensive step-by-step procedures, this book is required reading in any 3 Series owner's collection. The book was released in August 2006, and is available for ordering now. See The Official Book Website for more details.
 
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[click to enlarge]

     Your fuel injection computer (DME) may output a code that indicates a faulty camshaft position sensor (CPS). This important sensor tells the car’s computer where the engine is in its rotation with respect to the combustion cycle. The DME takes the signals from the cam position sensor and crankshaft position sensor, and calculates when to fire the fuel injectors and spark plugs. If the camshaft position sensor is not operating properly, your car will run very erratically or perhaps not at all.

     Replacement of the sensor itself is quite easy. First, remove the VANOS solenoid to gain access to the sensor (see Photo 2 of Project 18). Then, using a 5-millimeter Allen wrench, remove the sensor’s retaining bolt. The sensor should pull out of its location in the cylinder head. That’s the easy part. The tough part is disconnecting the electrical connectors located underneath the intake manifold. If you have really skinny hands, you may be able to reach under the manifold and disconnect it. However, I had to first remove the intake manifold (see our intake manifold removal article).

     Alternatively, you may be able to reach in there once you disconnect and remove the oil filter housing. The housing attaches to the engine block with six bolts, but to access them you have to remove the alternator and alternator mounting bracket. Use a new gasket when you reinstall it. Even though this is a pain, it is much easier than removing the entire intake manifold. Now that you have a clear path, use a new O-ring when you install the new camshaft position sensor.

     If you are doing a number of projects that require access under the intake manifold, I recommend removing it. While you have access, you can replace the knock sensors (Photo 22 of Project 17), the VANOS oil line (Project 18), the crankshaft position sensor (Project 15), and a host of other hoses and sensors that are normally hidden underneath the intake manifold.

     If you would like to see more technical articles like this one, please continue to support Pelican Parts with all your parts needs.  If you like what you see here, then please visit our online BMW catalog and help support the collection and creating of new and informative technical articles like this one.  Your continued support directly affects the expansion and existence of this site and technical articles like this one.  As always, if you have any questions or comments about this helpful article, please drop us a line.

Figure
Figure 1
Shown here is the outside of the camshaft position sensor on a six-cylinder E36 engine. The inset shows a new O-ring installed into the head prior to sensor installation. Note the location of the VANOS oil line off to the right. The VANOS solenoid must be removed (Project 18) in order to reach the camshaft position sensor.
Figure
Figure 2
This photo shows the location of the camshaft position sensor on the E36 318 four-cylinder engine.
Figure
Figure 3
This photo shows the location of the camshaft position sensor on the E36 six-cylinder engine. As you can see, access to the electrical connector underneath the intake manifold is very difficult. Removing the oil filter housing will help, but you will still need long, skinny arms to reach in there and disconnect the harness. It may be easier to remove the intake manifold, particularly if you plan to replace other items such as the knock sensors.
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