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Pelican Parts: 914 Questions & Answers
asked by our readers
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   Help! I am having trouble getting the fresh-air blower on my 1973 914 1.7 to work. I removed the fuel tank and the blower, found that it doesn't work, and obtained an operational blower. It still wouldn't work. I then took out the control console and cleaned the switch contacts but it still won't work. What should I check next, the relay board? The diagram of a relay board in your tech tips section shows a heater blower relay and fuses, but nothing for the fresh-air blower. Are the same relay and fuses used for both? Are the fresh-air blower relay and fuses located somewhere else? The heater blower works just fine, by the way. I would appreciate any help I can get.

     Hmm, electrical problems are tough. Check page two of our electrical diagram. #63 is the fresh air blower, and #30 is the switch. It looks like it goes through fuse #8. You might not have noticed that the electrical diagram is continued on the second page. Looks like the same fuse for the wipers, and the cigarette lighter. Make sure that the blower motor you have works fine. I would check for current using a voltmeter at every step along the way. If you trace the problem back with a voltmeter, you will most likely find the problem, whether it’s a bad connection, or a cut wire, etc…  Also be aware that the heater blower motor and the fuel pump share the same fuse on the relay board in the engine compartment.  It is not uncommon to have a 914 that dies from lack of fuel when you pull the heater blower switch due to a short in the system.


     Any ideas on a factory tool roll for a very nice '73 914 2.0 (mine). It's missing the complete tool roll and all tools-though I do have the factory jack, at least.

Ok, I’m not 100% sure of this one, but I think that the 914 toolkit consisted of the following in 1973:

  • Black plastic bag,
  • Wrench (10 and 13, open-ended)
  • Pry bar for socket wrench
  • Socket wrench for lug nuts
  • Combination screwdriver
  • Towing eye
  • Hub cap removal tool

    I'm having electrical problems with my 914 and I'm pondering replacing the wire harness.  What is involved with this, and are new ones available?

    Wire harnesses are generally not prone to failure unless the car had some serious neglect. Maybe a fire or something, or an overload of the accessories? Replacing the harness is one of the most difficult jobs out there. We can supply harnesses (new) if you need them though.  It's definitely easier to trace back the problem to a single wire, rather than replace the harness.  The replacement of the harness is one of the most difficult things to do, and basically requires disassembly of most of the car.


     I'm thinking of installing a short shift kit in my car.  How easy or difficult is it to install, and will it improve my shifting?

     We don’t recommend short shift kits, as they have a tendency to reduce your ability to shift. It’s an easy installation if you don’t have a center console. If you do, you have to remove and replace the console during the installation.  The following is a clip from our tech article, 914 Shifting Improvements:

Some people also install what is called a short-shift kit into their 914s.  This will not solve any problems, and will in most cases make a poorly shifting car shift even worse.  The reason for this is that the torque arm on the shift lever is much shorter, giving you much less 'resolution' on your shifter.  It's similar to having a gas pedal that only travels 1 inch over its range instead of 2-3 inches.  You would have less precision in how much throttle you wanted to give the car.  In a similar manner, you will have less precision on where the shift rod is placed.

     I drive a 914 2.0 which has been modified as follows. stock, exterior, interior and engine (rebuild port/polish), 911 front vented front brakes, 19mm master, 914 front sway bar, 911 torsion bars, 5 bolt conversion, 140 lbs springs rear w/ Koni adjusts, 914 rear sway, on Fuchs 15/6 wheels w/ BF-good R1's 205/50 (at autocrosses) or Fuch16/7 w/ Nitto 505's 205/40 tires. The car is clean and original looking and I like it that way, but I would like too get more out of it. What can I do? Do I have the optimal suspension setup? (for autocrossing and one day vintage racing)  Can I turn my 2.0 factory muffler into a 911 type sport muffler? Will I gain HP?

     Ok, you’ve got a stock car that’s been rebuilt basically to stock. Without modifying the engine, there is not much more that can be done to the car to achieve significant horsepower increases. If I were rebuilding the motor, I would put the euro pistons in with perhaps a high-performance cam.  For more power boosts you can use a stroker crank, and then some 103mm pistons.  However, if you do this, you will decrease the life of your motor.  The 914 2.0L muffler is supposedly a very good free flow muffler design, and aftermarket improvements don't seem to improve on it.  From what I can see from your car, is that you have a pretty good setup for autocrossing with the 911 front and the 140s in the rear. This is pretty much what I have minus the 911 front end (coming soon). This may seem like a cheesy answer, but it sounds like you want a 914-6 conversion. If you have ever driven a 914 with a 2.4 or a 2.7 in it you wouldn’t ever want to go back…


     I own a '73 2.0 ltr 914 that needs the ignition switch replaced. Well actually the key is WELL worn. Can I get new keys made easily? Should I just replace the whole switch? If so, could I get the new switch keyed the same as the old?

     Hmmm, if the key that you have is really worn and doesn't work well, then it will be difficult to match a new lock cylinder to it – but it can be done. Both the key and the switch often wear a lot making it difficult to start the car. I would recommend getting your lock either rekeyed, or a new cylinder, along with a new plastic switch (these break all the time and should be replaced when you have the steering column apart. We charge $15/cylinder to rekey.   The replacement of the electrical contacts in the steering column is generally an easy process, and probably should be the subject of an upcoming technical article. 


     I have had many problems with the starters in my car. I have tried new ignition switches, new starters and they all give me the same problem.  Start some time and just click others. Is the wiring bad or do I need a ground strap on the tranny? Since I could not figure out the problem I wired a push button switch to the starter and it still acts the same. When I have the starter tested it tests out fine what could be wrong?

     There are several things that cause problems with the 914 starting.  The first thing that you should check is the transmission ground strap.  Click here for a photo of it's location.  If you don’t have a ground strap on the tranny, then that is most likely your problem. The 914 has one as stock located towards the rear of the tranny attached to a screw on the body. Is there one there on your car? The starter is wired positive directly to the battery so 99% of the time it’s the ground path back to the battery.

     Other problems that can cause poor starting include the wire from the ignition switch.  Sometimes the wiring harness gets old, and cannot send enough current through to trigger the starter solenoid.   The fix for this is to install a hot-start relay.  The relay switches the solenoid on, using current directly from the battery.  In this manner, the wire from the ignition switch only needs a few milliamps to trigger the relay. 


     Does the 914-6 fiberglass sheet metal warp with the heat?

     I’ve got the fiberglass kit installed in my 2.7 car, and I haven’t noticed any problems at all. The fiberglass is very compliant, and would probably warp less than the metal. One thing to remember, is that this is glass, and not plastic (which indeed it does look like), and it’s pretty strong. I was going to go with the original style sheet metal, but I looked at the fiberglass and was pleasantly surprised at how well it fits, and also how it will not rust, doesn't have paint to scratch, is not sharp and will not cut your hands when installing, and is easy to bend and twist when installing (it springs back). This stuff is much more durable than the sheet metal. Of course if you’re building a concours car, then metal is the only way…


     What compression ratio do you end up with when you install the 1.7 BIG BORE kit listed in your specials?

     Good question. It’s a volume increase of about 7%, so I would assume that the compression would increase by a similar percentage, since you are compressing about 6% more air into the same size cavity. The elasticity of air is linear with respect to volume, if I remember my engineering classes correctly. Tom can check me on this…

I think that the final compression ratio would be 8.9:1 (from 8.2).


     One question for you: in the photos accompanying the tech article, it appears that the Weltmeister "improved front mounts" are being used in conjunction with the factory mounting plates, factory plates on the outside, Weltmeister plates on the inside. Am I seeing things or is this correct? I have already purchased the Weltmeister parts, (as well as Heim-jointed drop links!) so I am just wondering. Also, any advice on setting up and 'tuning' the adjustable drop links would be appreciated.  I have never visited your site before but I liked what I saw and I'll be back! Thanks again for all your help!!!

     The improved mounting plates are being used on the inside of the gas tank compartment, and the factory original clamp which is part of the sway bar is used on the outside. There is no factory mounted plate on the car – the Weltmeister brackets mount on the inside, and then the sway-bar mount (triangular piece on the sway bar) attaches on the outside. The factory plates were mounted on the inside, and they weren’t really plates, just a couple of nuts with some reinforced metal (I guess that is the definition of a plate?)

     When tuning the bars, just make sure that there is no preload on the suspension. I would remove the U-tab bolt on one side, and attach it to the other, and then adjust the unattached link so that the bolt slides right through with no effort at all. If you’re racing, some people set the bar to be stiffer on the left or right side depending upon the track.

     For more information, see our technical article, Installing the 914 Front Sway Bar.


    One more question (technical in nature)... his car is pretty much rust free, i.e., the shock towers all look good, the batter box and underneath has only surface rust as far as we can tell. There is some rust in the front wheel wells and a little on the floor pan. My question is this ... as his car is now, it "sags" in the middle making it very hard to close the doors while in the car. I've read this is one of the problems with the 914. Can you recommend the best method of repairing this? One of the local body shops said they could create a "cross frame" that would alleviate this problem. What do you think of that idea? We'd really appreciate your thoughts on this problem, as it's probably the toughest one to deal with on this car.

     Hmmm, I wish that I had some good news on your chassis, but I will give it to you straight. The fact that it’s sagging is most likely a sign that there is some severe rust somewhere. The frame is unibody in nature, and should be pretty stiff when everything is there. Check the right rear suspension console where the trailing arm pivot attaches to the car. Also, check underneath the outer rocker panels, there might be some rust in there as well. If the suspension console is pretty bad, it might make for an unsafe driving condition. A friend of mine luckily had his break in a parking lot while backing up. He was very relieved that it didn’t break on the highway.

     Taking it to a really good body shop wouldn’t be a bad idea. It might be wise to get an expert opinion on the car before any patchwork is done. You say that the doors don’t close well when you’re sitting in the car. Do they close ok without you in the car? If they do, that’s not a good sign.

     The good news is that all of this can be repaired. Out here, where rust-free chassis are quite common, we usually just buy a new one from a junkyard and swap the parts. I realize that’s not really a good option back east.

     My number one suggestion would be to take it to someone really good. They will be able to tell you if the car is safe to drive. Putting a crossframe on the car might be like using crutches when you break your leg, without resetting the bone. If you’re going to have body/frame work done, you should probably replace the rusted panels. I’m sure that there is rust there somewhere. The cars don’t really sag unless the metal is weak.


    I'm trying to restore a '71 914 that has been sitting since '78. As you can imagine the bolts are pretty rusted.  Anyway, I need to change the starter. Is there a Secret that I'm missing. I can't even get my hands on the upper bolt. Please Help!

     Ahh, I wish all questions were this easy to answer. The bolt is not meant to be turned. There is a nut buried in the engine compartment. Loosen that one from within the engine compartment, and then remove the long bolt on the left side of the starter. It should come right off.  For more information on the removal of this nut, please refer to our technical article, 914 Clutch Replacement.


     I've got a '75 2.0 which I am restoring. The oil pressure light in the instrument panel is not working even at engine start up. Other than checking the bulb and contacts for continuity, do you have any suggestions on where to look?

     Hey there. I’ve got some ideas. Check the bulb holder for a loose bulb (check for positive voltage). Ground the wire attached to the oil pressure sensor in the engine compartment, the light should go on then. The oil pressure sensor is located on the right side of the car near the distributor, and has a green wire going to it. It is below the sheet metal (access through hole in metal). If that works, then you need a new oil pressure sensor. If that doesn’t work, then you most likely have a wiring problem somewhere, and need to check continuity through the car.


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